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method of hull construction I prefer is plank on frame to get the
initial shape of the hull, followed by covering the entire hull with
fibre filler paste to give a good strong finish to the hull. I
complete the hull by adding the plating detail. |
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| Stage
1 The
frame lines are first photocopied, and each one glued to the 1/2"
thick plywood sheet I obtained from my local builders merchants. These
frames give the shape of the hull. I have reduced the frames by 5mm to
allow for the thickness of the hull planks and outer fibre paste. Each
frame is cut out and sanded to shape. As you can see from the photograph
opposite, a notch is cut at the base to allow a good joint to be
obtained when gluing each frame to the keel. The individual frames are
numbered so that no mistakes are made during construction.
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Bow Frames cut from
plywood |
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Keel mounted on work
board
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Stage
2 Once
all the frames have been cut out I obtained a length of 1/2" thick
hardwood to cut the shape of the keel. The base board is marked with a
centre line, and the keel is then screwed to the base board so that it
doesn't move throughout the construction of the hull. Along the length
of the keel I have marked the positions of the frames and numbered each
one.
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| Stage
3 After
the keel has been marked out the frames can be trial positioned to check
for accuracy. Any adjustments can be made at this point before ay gluing
takes place. Once I was happy with each frames position it was time to
start to glue them into place. A general wood PVA adhesive was used,
available from any good builders merchants. This type of glue
offers a 'fast grab' and dries relatively quickly. The frames
where checked with a square to ensure each is vertical and at 90o
to the keel. I allowed twenty four hours drying time before continuing.
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Bow frames glued in
place |
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Sheet Balsawood used
to skin the hull |
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Stage
4 From
my local model supplier I obtained some 1/16" (1.5mm) thick balsa
sheets to cover the plywood skeleton of the hull. This thickness of
balsawood is very easy to attach to the frame section and bends in all
directions. For around the bilge areas of the hull, I cut the
balsawood sheets into thin planks, 1/2" (12mm) wide and glued them
in place. I work on one side of the hull and then the other to make sure
the keel remained straight and true.
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| Stage
5 The
next step was to make and fit the bow and stern blocks. Each block was
shaped from a piece of solid Balsawood. This type of wood is very easy
to cut and sand to shape, with an add factor that it is has very little
weight.
The hull is now completely skinned and
is ready for the next stage of construction.
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Solid blocks of
Balsawood used for the bow sections |
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